Nested RTU Filling System
Introducing NestFill – Aseptic Nested Filling Line for Precision & Hygiene
NestFill streamlines your aseptic process from De-bagging to Vacuum Stoppering, minimizing entrapment and ensuring drip-free filling.
With a trackless stopper feeder to prevent jams, Statistical Weight Control for exact net fills, and full servo-driven flexibility, NestFill guarantees consistent, hygienic performance.
Built from FDA-approved, autoclavable materials and featuring a Valveless Rotary Piston pump within a Laminar Air Flow Booth, NestFill sets the standard for efficient, sterile filling.
Features
- Aseptic Nested Filing Line from De-bagging, De-liding, Filling and Stoppering system.
- Vacuum Stoppering system to minimise entrapped filling & drip-free.
- “Trackless” Rubber stopper feeding to eliminate jamming at the track.
- Statistical Weight In Process Control of filling weight system by tare in / tare out to obtain nett filling weight check.
- Full Servo Driven for highest flexibility, highest repeatability and operator-friendly conversion.
- Valveless Rotary Piston pump for Hygiene Filling.
- Contact parts are FDA-approved material and autoclavable.
- Laminar Air Flow Booth.
- Auto rejection without machine stop.
- Optional N2 flushing.
- Optional FDA 21 CFR Part 11.
- Optional Realtime Equipment OEE monitoring anytime, anywhere.
Software & Digitalization
- 15” IPC intuitive design HMI
- Comply to FDA 21 CFR Part 11
- Electronic Batch Record
- Non-editable Audit Trial
- 3 level user management
- Recipes
- OEE dashboard visualization
- OPCUA communication ready
- Remote Access troubleshooting (optional)
- Cloud base Real-time OEE monitoring (optional)
Machine Specification
| HFN60 | HFN120 | HFN180 | HFN350 | |
|---|---|---|---|---|
| Number of pump | 1 | 2 | 5 | 10 |
| Speed PFS 1ml long | 30upm | 70upm | 150upm | 300upm |
| Speed Vial 2R | 25upm | 65upm | 130upm | 300upm |
| Speed Cartridge 3ml | 20upm | 40upm | 75upm | 150upm |
| Dosing Range | 0.1 – 20ml | |||
| Container | PFS, Vial, Cartridge | |||
| Plug | Rubber Stopper | |||
| Voltage | 380V – 415V, 50Hz | |||
| Air | 6 bar | |||
Denesting From Tub
Rubber Stoppering Station
Ceramic Rotary Piston Up To 10 Pumps
Manual Debag And Delid
Robotic Nest Indexer
Compact Nest Filler
Machine Layout
