Aseptic Vial Filling System
Streamline your vial filling process with VialFill, our high-performance Vial Aseptic Liquid Filling Line!
Engineered to deliver unmatched precision, VialFill combines advanced Filling, Stoppering, and Capping modules, achieving production speeds of up to 200 vials per minute.
Seamlessly integrate with your Washing and Depyrogenation Tunnel for an uninterrupted, fully aseptic processing flow, ensuring the highest standards for injectable liquids.
Maximize efficiency and reliability in every batch with VialFill – your trusted partner in aseptic filling excellence!
Features
- Performance – Walking beam Nozzle for one time filling to achieve more filling time for gentle filling, Individual Servo Filling pump for highest accuracy.
- Product Safety – Multiple detection and inspection available, 100% tare in tare out, under torque etc.
- Conversion – Full Servo Driven with rapid changeover via recipe and minimum change part.
- Compliance – 15” IPC HMI comply to FDA 21 CFR Part 11 and European safety CE Marked.
- Digitalization – Ready with OPCUA communication port for MES and ERP , Cloud base real-time OEE Monitoring.
- Barrier System – LAF , Open RABs or Isolator design to GMP Annex 1.
- Documentation – Full Validation document DQ(RA, FSDS, HDS, SDS, CSV) , IQ, OQ.
- Barrier System – Grade A or ISO Class 5 environment, Suitable for Laminar Flow, Open RABs or Isolator, VHP compatible
Software & Digitalization
- 15” IPC intuitive design HMI
- Comply to FDA 21 CFR Part 11
- Electronic Batch Record
- Non-editable Audit Trial
- 3 level user management
- Recipes
- OEE dashboard visualization
- OPCUA communication ready
- Remote Access troubleshooting (optional)
- Cloud base Real-time OEE monitoring (optional)
Machine Specification
| Model | HFS60V | HFS120V | HFS180V | HFS250V |
|---|---|---|---|---|
| Output | up to 50upm | up to 100upm | up to 150upm | up to 200upm |
| Filling Accuracy | +/-1% | |||
| Filling Range | 0.1ml – 100ml | |||
| Suitable Packaging | Vial Glass 2R – 100R Rubber Stopper Aluminium Cap |
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| Electricity | 3KW @ 380-415VAC | 4KW @ 380-415VAC | 5KW @ 380-415VAC | 6KW @ 380-415VAC |
| Air Supply | 50LPM @ 6bar | 50LPM @ 6bar | 60LPM @ 6bar | 60LPM @ 6bar |
| Dimension (mm) | L: 1560 W: 1860 H: 1870 |
L: 1800 W: 2050 H: 1870 |
L: 2250 W: 1050 H: 2280 |
L: 3550 W: 1050 H: 2280 |
Monoblock Design
Starwheel Design
Vial Loading With Bottle Topple Detection
Filling Range From 0.1ml -100ml
Auto Rejection Without Machine Stop
Smooth Sorting via SUS 316L German Vibrator Sorting Bowl
Filling Accuracy +/ - 1% Or Better
Contact Parts Are FDA Approved Material And Autoclavable.
Patented Elevator Cap Sorter Without Vibration Noise < 70db
Machine Layout
