Nested RTU Filling System

Introducing NestFill – Aseptic Nested Filling Line for Precision & Hygiene

NestFill streamlines your aseptic process from De-bagging to Vacuum Stoppering, minimizing entrapment and ensuring drip-free filling.

With a trackless stopper feeder to prevent jams, Statistical Weight Control for exact net fills, and full servo-driven flexibility, NestFill guarantees consistent, hygienic performance.

Built from FDA-approved, autoclavable materials and featuring a Valveless Rotary Piston pump within a Laminar Air Flow Booth, NestFill sets the standard for efficient, sterile filling.

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Features

Aseptic Nested Filing Line from De-bagging, De-liding, Filling and Stoppering system.
Vacuum Stoppering system to minimise entrapped filling & drip-free.
“Trackless” Rubber stopper feeding to eliminate jamming at the track.
Statistical Weight In Process Control of filling weight system by tare in / tare out to obtain nett filling weight check.
Full Servo Driven for highest flexibility, highest repeatability and operator-friendly conversion.
Valveless Rotary Piston pump for Hygiene Filling.
Contact parts are FDA-approved material and autoclavable.
Laminar Air Flow Booth.
Auto rejection without machine stop.
Optional N2 flushing.
Optional FDA 21 CFR Part 11.
Optional Realtime Equipment OEE monitoring anytime, anywhere.

Software & Digitalization

15” IPC intuitive design HMI
Comply to FDA 21 CFR Part 11
Electronic Batch Record
Non-editable Audit Trial
3 level user management
Recipes
OEE dashboard visualization
OPCUA communication ready
Remote Access troubleshooting (optional)
Cloud base Real-time OEE monitoring (optional)

Machine Specification

	HFN 60	HFN 120	HFN 180	HFN 350
Number of pump	1	2	5	10
Speed PFS 1ml long (upm)	30	70	150	300
Speed Vial 2R (upm)	25	65	130	300
Speed Cartridge 3ml (upm)	20	40	75	150
Dosing Range	0.1 – 20ml
Container	PFS, Vial, Cartridge
Plug	Rubber Stopper
Voltage	380V – 415V, 50Hz
Air	6 bar